Located in Qingdao, Hiparter has more than 20 years experience in designing and manufacturing television injection tooling,and we have a variety of die manufacturing process capabilities. Qingdao is China's home appliance base, with Haier, Hisense, Aucma and other world-famous local home appliance brands. With this advantage, we have produced almost all television injection tooling to serve various enterprises. At the same time, we are also proficient in the development and manufacturing of injection molds for home appliances, even casting mold. Here you can experience a one-station mold service to meet your various needs.
What we can do for you:
Hiparter has more than 20 years of experience in the TV mould industry, we specialized in manufacturing different sizes Laser, LCD and LED TV moulds.
- We use interchangeable inserts to make different TV cabinet in one mould;
- The TV mould we made can make high-light TV cabinet by the normal injection machines;
- Improve the cooling effect;
- Adjust the location of the gate and special product material to avoid different issues;
- Improve the strength of front TV shell, use gas-assisted injection technology, not only to avoide sink mark on the product surface and save raw materials, but also shorten the cycle time, which bring considerable economic benefits.
·Air Conditioner Injection Mold
· Portable Cooler Injection Mold
· Fan Injection Mold
·Countertop Dishwasher Injection Mold
·Washing Machine Mold
·TV Shell Injection Mold
·Refrigerator Component Mold
· Air Purifier Injection Mold
·Print Machine Injection Mold
· Electrical Home Appliance Mold
·Electrical Heater Injection Mold
·Chest Freezer Injection Mold
| Mould name: |
TV Plastic Injection Tooling |
| Mould core material: |
S45C, S136, S136H, S50C, P20, 718H, 738H, NAK80 |
| Runner: |
Cold runner/Hot runner |
| Hardness of steel: |
HRC38~42/HRC34~6/HRC48~52 |
| Mould cavity |
Single cavity |
| Mould standard: |
MISUMI |
| Mould installation: |
Manual |
| Design soft: |
UG |
| Molding surface treatment: |
Polishing,Smooth, Glossy, Textured, Matte |
| Mould Life: |
100 thousand~300 thousand times |
| Plastic product material: |
POM, ASA, PP, ABS, PC, ABS+PC, PA, HIPS, PVC, PE, PS, Acrylic, etc. |
| Production process: |
Injection molding |
| Mold or product size: |
1) According to customers' drawings |
| |
2) According to customers' samples |
| Warranty Period: |
1 year or 100 thousand shots(in this period, if the mold have any problem, we will offer the parts or service by free, but it does't include the problems caused by wrong operation) |
| Mould precision: |
+/-0.01mm |
| Ejection system: |
Motor/hydraulic cylinder/stripping plate/angle pin, etc.... |
| Cooling system: |
Water cooling or Beryllium bronze cooling, etc. |
| Quality system: |
ISO9001 |
Located in Qingdao China, Hiparter has more than 20 years experience in designing and manufacturing Plastic Injection molds,covering an area of 10,000 square meters. As a world-class company in mold making, we can provide on-stop solution for your requirements.Hiparter has passed ISO9001 quality management system certification. We can gurantee the high-precision of our mold because we have mastered the world's most advanced equipment.We have developed a full-range universal injection Mold supply, including the following areas:Aerospace,Telecommunications,Constructions,Medical etc....
"The mechanic who wishes to do his work well must first sharpen his tools. "
Hiparter has our self-owned workshops with specific applications, which means we have the ability to meet different needs in the mold designing and manufacturing.In mold designing, Hiparter has mastered the world's most advanced mold designing techniques,our professional engineers are expert in providing the high-efficiency and competitive-cost mold prototype for customers. In mold manufacturing, Hiparter is equipped with the most advanced machining equipment,including the 5 Axis CNC machine, sodic W-Cutting,Double-end EDM etc. In mold assembly, we posses the die fitting machine and mold crane, which helps us assemble the mold easily and efficiently.In mold testing, We have our own mold testing area, which can ensure the construction period and effectively improve product quality.
Injection Tool Design Capacity
Our excellent mold design rely on our professional engineer team and powerful design tools.
1.Professional Engineer Team
We have 50+ engineers in all. They are engaged in CAE simulation and mold flow analysis, experienced in product design, process design and mold structure design as well. Any problem in your mold will be solved in time.
2.Powerful Design Tools
·World-class CAD/CAM/CAE resources
·CATIA,UG,auto form and Auto CAD for mold design and CAE analysis.
·2D/3D design and intelligent NC programming
3.Characteristic Finished Molds
·Hot system injection mold
·Gas-assisted injection mold
·2K/3K mold
Injection Tool Manufacturing Capacity
| Main Machining Equipments |
| Name |
Model |
Main Parameter(Stroke:XYZ) (mm) |
Brand&Made In |
Qty. |
| Five-axis CNC Milling, High Speed |
Compact
B-2522 |
Stroke( X/Y/Z):2000/2500/1200mm;
Rotating Speed:24000rpm;Dynamic Accuracy:0.005mm ; |
KEN,Taiwan |
1 |
| Five-sided CNC Milling |
H-2622 |
Stroke( X/Y/Z):2600x2300x1100 ; Accuracy:0.02mm |
KAFO,Taiwan |
1 |
| CNC Milling, High Speed |
H16M |
Stroke( X/Y/Z):1600x1300x700mm;
Work table size:1900x1300mm; Accuracy:0.01mm |
TAKUMI,Taiwan |
1 |
| CNC Milling, High Speed |
F8 |
Stroke( X/Y/Z): 1300x800x650mm
Work table size:1550x800mm; Positioning Accuracy:0.0015mm |
MAKINO,Japan |
1 |
| CNC Milling, High Speed |
F5 |
Stroke( X/Y/Z): 900X500X350; Work table size:1000*500;Accuracy:0.005mm |
MAKINO,Japan |
1 |
| CNC Milling, High Speed |
MAKINO V33i |
Stroke( X/Y/Z):650*450*350;
Rotating speed:20000rev/min; Accuracy:0.002mm |
MAKINO,Japan |
1 |
| CNC Milling, High Speed |
FANUC
A-D14MiB |
Stroke( X/Y/Z):500x400x330; Spindle rotate speed:24000rev/min;
Work table size:650x400; Accuracy:0.003mm |
FANUC,Japan |
2 |
| 3+2 Axis Deep Hole Drill |
DHD-2520 |
Work table size:2500x2000mm; Accuracy:0.02mm |
TEMY,China |
1 |
| Precision EDM (Mirror ) |
MAKINO EDGE3i |
Stroke( X/Y/Z): 330x250x250mm; Accuracy:0.005/0.003mm; |
MAKINO,Japan |
1 |
| Precision EDM |
AL60GS |
Stroke( X/Y/Z):600x420x370mm; Accuracy: 0.01mm |
Sodick,Japan |
1 |
| Precision Wire-Cut |
VL600Qs |
Stroke( X/Y/Z):600x400x270 mm; |
Sodick,Japan |
1 |
| Precision Wire-Cut |
AQ360LXs |
Stroke( X/Y/Z):360x250x250 mm; |
Sodick,Japan |
1 |
| Precision Wire-Cut |
V650G |
Stroke( X/Y/Z):650x400x350 mm; |
EXCETEK,Taiwan |
1 |
| Precision grinding machine |
KGS-84AHD |
Worktable size: 800x400mm; Max left&right movement:920mm
Max moving dimension(front to back):450mm; |
KENT,Taiwan |
1 |
Injection Tool Assembly Capacity
We have our own assembly factory.At th same time,the factory is equipped with advanced spotting machines ,the hightest applying pressure is up to 500T. Besides, we have a series of cranes to move the mold more efficiently, the highest holding pressure is up to 30T.What we can benefit from these assembly equipment is as follows:
·Lowering mold cost with a die spotting press
·Reducing the time-cost
·Improving the success rate of mold sampling
·Ensuring the safety and accuracy
| Item |
Plastic Injection Machine
(Tonnage) |
Qty. |
Remark |
| 1 |
2500 |
1 |
|
| 2 |
1800 |
1 |
|
| 3 |
1300 |
1 |
With EOAT |
| 4 |
700 |
1 |
With EOAT |
| 5 |
750 |
1 |
2K/3K |
| 6 |
450 |
1 |
|
| 7 |
380 |
1 |
|
| 8 |
160 |
1 |
|
| |
TOTAL |
8 |
|
Injection Tool Measurement Capacity
| Name |
Brand/Made In |
X |
Y |
Z |
Qty. |
| CMM |
Hexagon, Swiss |
1200 |
1500 |
1000 |
1 |
| CMM |
AEH |
2000 |
3000 |
1500 |
1 |
| Vision Projector Measurement Machine |
China |
300 |
250 |
200 |
2 |
| Alloy Analyzer |
LANScientific,China |
|
|
|
2 |
| Portable blue ray scanner |
China |
1502 |
1002 |
802 |
1 |
| HSCNA-771 |
Preparation before packaging
Painting is one of the necessary steps before we pack the mold, and we love the mold we produce as if it were our own child.
1.Benefits of painting
1) Form a protective layer with high strength, high hardness and high wear resistance, protect the surface of the mold from corrosion and wear.
2) Make the mold meet the aesthetic standard
3) Make you to identify the set of mold faster when using
2. Painting color: Choose the colors according to your requirements, such as black, green, yellow, blue etc.
3. Protect hot runner connector: Avoid collision and extrusion during transportation and using.
For trial samples delivery:
Express---DHL, FedEX,UPS, TNT, and so on
For die delivery:
1. Domestic--- by road, by air, or others
2. Overseas---by air, by sea
3. By air around 2-5 days. By sea around 15-40 days.
Usually we use wooden cases or plywood cases for the packaging. With rich experience in exporting, we can choose reasonable logistics for you to reduce the shipping risk and the cost of transportation. Of course you can appoint the logistics according to your requirement. We can try our best to satisfy you.
Our customers are from both home and abroad, including KIA, HYUNDAI, TOYOTA, SUZUKI, FAW-GM, and so on. Molds are exported to Japan, Korea, US,New Zealand, Germany, France, Italy, Mexico, Chile, Brazil, Peru, Argentina, etc. more than 30 countries.
Making friends with every customer, providing excellent dies&molds, and creating more value for our buyers, these are our beliefs forever. We welcome you to explore the possibilities.
Q1: Are you a trading company or manufacturer ?
A: We are factory and located in Qingdao City, Shandong Provice, China.
Q2: What information is required for a quote?
A. Please provide us with product 2D or 3D drawing. If you don't have drawings on hand, samples are also available for checking cost.
Q3: Can I have my own design?
A: Yes, we are very capable to do customized design and make for you. Please share with your ideas, we will discuss your needs, purpose and objective thoroughly and work together with you for the whole project.
Q4: Do you inspect the finished products?
A: Yes, each step of production and finished products will be came out inspection.
Q5: How long is your delivery time?
A: The lead time of T0 sample depends on the mould structure, and generally it takes 40-50 days from receipt of final drawings, deposit and mold design approval. Mass production delivery time depends on the order quantity.
Make friends with every customer, provide them with quality products, and create more value for our customers, which is our forever concept.
More accurate quotation, please send us 2D/3D drawings of your products to us.
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