Premium High Strength SUS304 Television Forming Tooling for TV Sheet Metal Stamping

Product Description

Product Description

Located in Qingdao, Hiparter has more than 20 years experience in designing and manufacturing television parts forming tooling, and we have a variety of tooling manufacturing process capabilities. Qingdao is China's home appliance base, with Haier, Hisense, Aucma and other world-famous local home appliance brands. With this advantage, we have produced almost all forming toolings for all home appliances. At the same time, we are also proficient in the development and manufacturing of injection toolings for home appliances, even casting tooling. Here you can experience a one-station tooling service to meet your various needs.
 

Features of television Parts Forming Tooling

1. More than 20 years experience in making television forming tooling
2. Steel material: ASP-23, D2, SKH-9, SKD11, etc.
3. Cavity: Single / Multi-cavity
4. Tooling type: Single-stage forming / progressive / transfer tooling
5. High precision: 0.02mm
6. Tooling life: at least 300,000 shots
7. Lead time: about 30 days after confirming the structure drawing
8. Tooling spare parts: FIBRO, MISUMI, PUNCH, Dayton, etc.
9. Software: AutoCAD, PRO/E, Solid works, UG(NX)

Product Parameters

Tooling Name:	Premium High Strength SUS304 Television Forming Tooling for TV Sheet Metal Stamping	Capacity:	1*1
Tooling core material:	S45C, S136, S136H, S50C, P20, 718H, 738H, NAK80	Inspection:	100% inspection by QC, QA before shipping.
Part material:	DC01, SPCC, SS, SUS etc.	Minimum order:	Small orders can be accepted.
Tooling spring:	Rectangular spring, Nitrogen gas spring	Tooling making service:	OEM/ODM service is available.
Spare Part:	Punch, tooling, Spring, Gas Spring, Guide Pin, Guide Sleeve, etc.	Tooling packing:	In strong wooden pallets to avoid any damages during long transportation.
Item:	Laser cutting parts,forming parts, sheet metal parts, bending/drilling/welding/assebling,ect	Tooling testing:	All of the toolings can be well tested before the shipments. Videos testing the toolings are available.
Design Software:	AutoCAD, Solid works, PRO/E, UG	Quality System:	ISO9001
Processing Craft:	Punchings→mould making→stamping→rough machining→CNC machining (if need)→surface treatment →product checking→packing→delivery	Specification:	Depends on clients' requirements
Processing	Laser cutting, forming,welding, bending, deburring, grinding, assembly and CNC machinng	Tooling lead time:	About 45 days after getting the tooling design confirmation.
Surface Treatment:	Powder coating, painting, galvanizing, anodising, chrome plating, brushing, polishing, silk-screen, printing, sandblasting	Application:	Car, Household Appliances, Commodity, Electronic, Home Use, Hardware, Industrial
Fast tooling design:	We can be within 1-3 working days after getting customer's punchings.	After-Sales Warranty:	Offer Suplementary for Destroied Parts

 

 

 

 

 

 

Company Profile

 

 

"To do the most, to show the best" 
Located in Qingdao, Shandong, with about 20 years development, Hiparter specializes in designing and making forming tooling, and reached a level where we can confidently and consistently follow the work of the progressive forming tooling process.

Our management system is ISO9001. Our toolings are not only manufactured fast and well,  but also at an affordable price. There are rich experienced engineers and workers in factory, our quality assurance system tracks every aspect of the design and building process to guarantee the quality and delivery time of the tooling.

We have a unique business philosophy, rich production management experience, excellent technical team, for the development of design, manufacturing, after-sales service to provide a full guarantee.
Committed to tooling design and manufacturing, Hiparter is always willing to make friends with every customer.

Design Capacity

We adhere to total solution service: product design optimization→ tooling design→ tooling manufacturing → tooling debugging→ product inspection→ tooling specification manual sharing→ after-sales support.

Diverse Design Resources

· Equipped with word-class CAD / CAM / CAE resources.
· Proficient in 2D/3D design, entity parting.
 

Experienced Technology Engineers

· 50+employees in engineering design center
· 10+employees are engaged in CAE simulation.
· 40+designers are engaged in product design, process design and tooling structure design.
· 10+design and technical directors have 10+ years experience.

Variety of Tooling Type
 

With more than 20 years of tooling technology experience, Hiparter can develop and build all kinds of forming tooling. Such as:
· Progressive Tooling
· Transfer Tooling
· Tandem Tooling
· Casting Tooling
· High Strength Part forming Tooling
· Aluminum Part Tooling
· etc...

Technology Innovation: Our tooling innovation concept is always dare to try new tooling material, new technology, new processes.

 

Advanced Equipments

"a workman must firstly sharpen his toolings if he want to do his work well" Advanced high precision equipment guarantee the high quality of the tooling. We have a full range of tooling processing and manufacturing equipments, and almost all the machining process completed in-house. On the spot, all engineers will debug and check the toolings in person after manufacturing.

Manufacturing Capacity
1. 40+ sets of toolings per month.
2. Slow speed wire cutting machine and middle speed wire cutting machine more than 11 sets.
3. Fully equipped with grinder machine, milling machine, drilling machine, CNC machining, wire cutting machine, etc.
4. Almost all the machining process completed in-house.
5. We can guarantee the quality and lead time.

Quantity of Machines
1. 45T~1600T forming machines more than 24 sets.
2. forming tooling machining equipment more than 28 sets.
3. Equipped with forming machine and hydraulic machine.
4. Material feeder for progressive tooling 8 sets.
5. Standardized system and regular training of professional workers.

Machining Equipments

Measurement Equipments

Name	Specification  ( Stroke,mm)	Brand,Made In	Qty.
Coordinate Measurement Machine	1200*1500*1000	Hexagon,Swiss	1
Alloy Analyzer	/	LANScientific	2
Vision Projector Measurement Machine	300*250*200	China	2
Portable blue ray scanner	/	China	1
Tensile testing machine	/	China	1
Torsion tester	/	China	1
Salt spray tester	/	China	1

Export Capability

 

Our toolings have been approved and appraised by our customers. We offer prototype making and free image design for customer analyse.
We also provide good after-sales service and enjoy a good reputation among customers both at home and abroad, including Haier, Hisense, AUCMA, Midea, SANYO, KIA. GM, etc.
The products have been shipped all over the world including destinations in Europe, North America, South America, Japan, Korea, and so on, more than 30 countries.

Packaging & Shipping

Painting	Convenient to identify your tooling
Slushing oil	Protect the tooling surface avoid rust
PE film	Keep the tooling surface clean
Related documents	All the details for this tooling, such as structure forming, instruction of operation, maintenance manual, inspection report, factory checking list etc.
Outer packaging	Plywooden case, exported standard.
Fastening	More stronger to aviod damage

 

With rich experience in exporting, we can choose a reasonable packaging for you to reduce the shipping risk. Of course you can appoint the packaging according to your requirement. We can try our best to satisfy you.

· For Trial Samples Delivery: 
Exstamping: DHL, FedEX,UPS, TNT, and so on

· For tooling Delivery:
Domestic: By road, by air, or others
Overseas: By air, by sea
Time: By air around 2-5 days. By sea around 15-40 days.

FAQ
Q1: What is your OEM service?
A: Firstly you can provide 3D/2D forming to us, our engineers will evaluate the design and give you a precise quote. 
We offer parts design, tooling design, PCB design, prototype, tooling making, mass production, testing, certification, painting, electroplating, screen printing, printing, assembly,and delivery all in one-stop services.

Q2: When will you deliver the goods?
A:When receive the down payment and approve the punchings, the time limit will be confirmed. About 45-50 days.

Q3: Why should l choose Hiparter?
A:We can offer:
1.The Best Quality
Perform an in-depth evaluation of the tooling part design to avoid production problems, such as returns due to quality issues.
Guarantee the precision of the toolings and parts with world-class equipment.
2.The Most Competitive Price
Our engineers will assist in improving the part design and optimizing the tooling design to save your cost.
3.The Fastest Delivery Time
We will provide detailed production plans and send weekly reports with digital pictures and videos to show the processing progress.
4.The Most Satisfactory Service
We have the ability to assemble complex products and ultimately test them. If there is any quality problem, we will be responsible to the end.

Q4: What's your after-sale service?
A: If there is any tooling problem, please provide relate photo and video point out the problem, we will analysis and help to solve it.

Contact Us

We willl make friends with every customer, provide them with quality products, and create more value for our customers forever.
More accurate quotation, please send us 2D/3D punchings of your products to us.