High Precision ISO9001 Automatic in-Die Riveting Sheet Metal Progressive Stamping Die

• Customization: Available
• Warranty: 5 Years
• Application: Household Appliances, Electronic, Hardware, Car, Commodity, Home Use
• Model NO.: HPD20241102Z1003
• Material: High-Speed Steel
• Processing Method: Punching and Shearing Mould
• Technics: Forming Die
• Process Combination: Progressive Die
• Manufacturing Technology: Automation Technology
• Driving Motor Type: Permanent Magnet
• Mold Cavity Technology: EDM Milling
• Milling Speed: High Speed
• Parts Detection Method: Measurement of Three Axis NC
• After-sales Service: Provide Spare Parts
• Part Material: DC01, SPCC, Ss, SUS etc.
• Template Flatness: +/-0.01mm
• Spare Part: Punch, Die, Spring, Gas Spring, Guide Pin, Guide S
• Tooling Spring: Rectangular Spring, Nitrogen Gas Spring
• Transport Package: Customer Requirement
• Specification: HPD20241102Z1003
• Trademark: Hiparter
• Origin: Qingdao, China
• HS Code: 8207300090
• Production Capacity: 40 Sets Per Month

Product Description

Product Description

Qingdao Hiparter Metal&Plastic Products Co., Ltd. established in 2003, has more than 20 years experience in designing and manufacturing In-Die Riveting Progressive Stamping Die. It is a versatile manufacturing process, making it ideal for a range of industries.

Some of the most common applications for progressive stamping include

· Aerospace
· Food and Beverage
· Retail
· Electronics
· Automotive
· Medical
· Agriculture
· Plumbing
· Construction

Advantages of Automatic In-Die Riveting Progressive Stamping Die

· Achieve fully automatic continuous and stable production.
· Install error delivery detection device automatically stop in case of accident.
· Eliminate the effect of large Angle bending rebound.

Characteristics of In-Die Riveting Progressive Stamping Die

1. The connection points are strong and reliable
2. No rivets, low cost.
3. With preloading device to overcome serious deformation.
4. The time, pressure and speed of riveting can be adjusted.
5. National patent technology, digital display accuracy up to 0.1 second
6. Gently press, mold loss is low
7. Can transform into square or round
8. No pressure in riveted area
9. Does not damage the coating or paint on the surface
10. The requirements for metal materials are not high, copper, aluminum, steel, zinc are not limited
11. The riveting process has low noise, no vibration and low energy consumption
12. There is no need to process before and after riveting, allowing for sandwich and multi-layer connections
13. Advanced counter and time display window
14. The operation of the electrical control system is convenient and safe
15. The replacement of different molds can be riveted into different shapes

Product Parameters

Product Name	In-Die Riveting Progressive Stamping Die
Product Material	Aluminum/Stainlesss steel/Steel/Brass/Copper
Mold Material	P20/718/NAK80/S136/2738/H13/S304
Gate type	edge gate, J-gate, side gate, sub-gate(cashew gate, subsurface gate, submarine gate, subgate to pin) tunnel gate onto feeder post, pin gate, sprue gate, direct gate, tab gate
Quality Assurance	ISO9001
Mold Life	More than 500, 000shots
Tolerance	+/-0.01mm
Processing	Stamping,  Deep drawing,  Laser cutting, Bending, CNC punching,  Threading,  Welding, Tapping, Riveting etc.
Surface Treatment	Polishing,  Anodizing,  Powder Coating,  Plating, Brushing,  Silkscreen printing, Sandblast, Paint , Zinc plating,  Nickel plating, Hot dip galvanizing
File Format	2D/3D
Molding Machine	160-1600T
Equipments	Coordinate Measure Machine, 3D Scanner(GOM German)OMM projector longside hand-tool measure
Delivery	Customer-specified
Mold Manufacturing Factory	More than 2000 square meters

Company Profile

"To do the most, to show the best" 
Located in Qingdao, Shandong, with about 20 years development, Hiparter specializes in designing and making progressive stamping die, and reached a level where we can confidently and consistently follow the work of the progressive stamping die process.

Our management system is ISO9001. Our dies are not only manufactured fast and well,  but also at an affordable price. There are rich experienced engineers and workers in factory, our quality assurance system tracks every aspect of the design and building process to guarantee the quality and delivery time of the die.

We have a unique business philosophy, rich production management experience, excellent technical team, for the development of design, manufacturing, after-sales service to provide a full guarantee.
Committed to mold design and manufacturing, Hiparter is always willing to make friends with every customer.

Design Capacity

We adhere to total solution service: product design optimization→ die design→ die manufacturing →die debugging→ product inspection→ die specification manual sharing→ after-sales support.

Diverse Design Resources

· Equipped with word-class CAD / CAM / CAE resources.
· Proficient in 2D/3D design, entity parting.
 

Experienced Technology Engineers

· 50+employees in engineering design center
· 10+employees are engaged in CAE simulation.
· 40+designers are engaged in product design, process design and mold structure design.
· 10+design and technical directors have 10+ years experience.

Variety of Die Type
 

With more than 20 years of mold technology experience, Hiparter can develop and build all kinds of stamping die. Such as:
· Progressive Die
· Transfer Die
· Tandem Die
· Casting Die
· High Strength Part Stamping Die
· Aluminum Part Die
· etc...

Technology Innovation: Our mold innovation concept is always dare to try new mold material, new technology, new processes.

 

Advanced Equipments

"a workman must firstly sharpen his tools if he want to do his work well" Advanced high precision equipment guarantee the high quality of the die. We have a full range of die processing and manufacturing equipments, and almost all the machining process completed in-house. On the spot, all engineers will debug and check the dies in person after manufacturing.

Manufacturing Capacity
1. 40+ sets of molds per month.
2. Slow speed wire cutting machine and middle speed wire cutting machine more than 11 sets.
3. Fully equipped with grinder machine, milling machine, drilling machine, CNC machining, wire cutting machine, etc.
4. Almost all the machining process completed in-house.
5. We can guarantee the quality and lead time.

Quantity of Machines
1. 45T~1600T press machines more than 24 sets.
2. Punching die machining equipment more than 28 sets.
3. Equipped with Press machine and hydraulic machine.
4. Material feeder for progressive die 8 sets.
5. Standardized system and regular training of professional workers.

Machining Equipments

Measurement Equipments

Name	Specification  ( Stroke,mm)	Brand,Made In	Qty.
Coordinate Measurement Machine	1200*1500*1000	Hexagon,Swiss	1
Alloy Analyzer	/	LANScientific	2
Vision Projector Measurement Machine	300*250*200	China	2
Portable blue ray scanner	/	China	1
Tensile testing machine	/	China	1
Torsion tester	/	China	1
Salt spray tester	/	China	1

Export Capability

Our dies have been approved and appraised by our customers. We offer prototype making and free image design for customer analyse.
We also provide good after-sales service and enjoy a good reputation among customers both at home and abroad, including Haier, Hisense, AUCMA, Midea, SANYO, KIA. GM, etc.
The products have been shipped all over the world including destinations in Europe, North America, South America, Japan, Korea, and so on, more than 30 countries.

Packaging & Shipping

Painting	Convenient to identify your die
Slushing oil	Protect the die surface avoid rust
PE film	Keep the tool surface clean
Related documents	All the details for this die, such as structure drawing, instruction of operation, maintenance manual, inspection report, factory checking list etc.
Outer packaging	Plywooden case, exported standard.
Fastening	More stronger to aviod damage

FAQ

Q1: What is your OEM service?
A: Firstly you can provide 3D/2D drawing to us, our engineers will evaluate the design and give you a precise quote. 
We offer parts design, mold design, PCB design, prototype, mold making, mass production, testing, certification, painting, electroplating, screen printing, printing, assembly,and delivery all in one-stop services.

Q2: When will you deliver the goods?
A:When receive the down payment and approve the drawings, the time limit will be confirmed. About 45-50 days.

Q3: Why should l choose Hiparter?
A:We can offer:
1.The Best Quality
Perform an in-depth evaluation of the injection mould part design to avoid production problems, such as returns due to quality issues.
Guarantee the precision of the moulds and parts with world-class equipment.
2.The Most Competitive Price
Our engineers will assist in improving the part design and optimizing the mold design to save your cost.
3.The Fastest Delivery Time
We will provide detailed production plans and send weekly reports with digital pictures and videos to show the processing progress.
4.The Most Satisfactory Service
We have the ability to assemble complex products and ultimately test them. If there is any quality problem, we will be responsible to the end.

Q4: What's your after-sale service?
A: If there is any mold problem, please provide relate photo and video point out the problem, we will analysis and help to solve it.

Contact Us

We willl make friends with every customer, provide them with quality products, and create more value for our customers forever.
More accurate quotation, please send us 2D/3D drawings of your products to us.