Customer Design High Precision AC Induction Plastic Motor Flange Injection Mold

• Customization: Available
• Warranty: 5 Years
• Shaping Mode: Injection Mould
• Model NO.: HPD20241111Z009
• Mould Cavity: Multi Cavity
• Plastic Material: ABS
• Process Combination Type: Single-Process Mode
• Application: Car
• Runner: Hot Runner
• Design Software: UG
• Installation: Fixed
• Certification: ISO
• Standard: ISO9001
• Customized: Customized
• After-sales Service: Available
• Ejection System: Ejector Pin
• Mould Life Time(Shots): 1,000,000
• Mould Manufacturing Cycle: 45 Days
• Cycle Time(Second): 55s
• After-Sales Warranty: Offer Suplementary for Destroied Parts
• Precision Tolerance: +_0.01mm
• Transport Package: Customer Requirement
• Specification: HPD20241111Z009
• Trademark: Hiparter
• Origin: Qingdao, China
• HS Code: 8480719090
• Production Capacity: 40 Sets Per Month

Product Description

Product Description

Hiparter has more than 20 years experiences in designing and manufacturing Plastic Motor Flange Injection Mold.
We have developed a full-range universal Plastic Motor Flange Injection Mold supply.
Such as AC induction motor flange, Speed Variator Motor Flange, Servo Motor Flange and Motor Reducer Flange etc.
At the same time we are also proficient in motor flange stamping die manufacturing.

Motor Flange General Description
 

· Frame sizes: 63 to 355M/L    
· Rated output: 0.12 to 400kW Voltage: 380V                        
· Frequency: 50Hz or 60Hz Poles: 2, 4, 6, 8,10                  
· Efficiency levels: IE1,IE2,IE3,IE4 Duty Cycle: S1                        
· Enclosure: IC411 - TEFC Insulation class: F                    
· Degree of protection: IP55/56/65/66 Service Factor: 1.0                  
· Regreasing system: Frame 250 and above

 

The main Mold Steel and Hardness
Steel Grade	S50C	P20	P20HH	718H	2738H	H13	S136	NAK80
Hardness (HRC)	17-22	27-30	33-37	33-38	36-40	45-52	48-52	34-40

Product Parameters

Mold Name:	Customer Design High Precision Plastic Motor Flange Injection Mold
Molding surface treatment:	Polishing,Smooth, glossy, textured, matte
Mould Life:	100 thousand~300 thousand times
Plastic product material:	POM, ASA, PP, ABS, PC, ABS+PC, PA, HIPS, PVC, PE, PS, Acrylic, etc.
Production process:	Injection molding
Mold or product size:	1) According to customers' drawings
	2) According to customers' samples
Warranty Period:	1 year or 100 thousand shots(in this period, if the mold have any problem, we will offer the parts or service by free, but it does't  include the problems caused by wrong operation)
Mould precision:	+/-0.01mm
Ejection system:	Motor/hydraulic cylinder/stripping plate/angle pin, etc....
Mold packing:	In strong wooden pallets to avoid any damages during long transportation.
Mould testing:	All of the moulds can be well tested before the shipments. Videos testing the moulds are available.
Quality System:	ISO9001
Specification:	Depends on clients' requirements
Mold lead time:	About 45 days after getting the mold design confirmation.
Color:	Customised
Equipments:	High speed CNC, Standard CNC, EDM, Wire Cutting, WEDM, Grinder, Plastic Injection Molding Machine for trial out mold from 50-3000T available.
To be discussed:	In-Mold Decoration, Injection Mould, Plastic Mold, Overmould, 2K Mould, Die-Casting Mould, Stack Mold, Interchangeable Mold,Collapsible Core Mold, Die Sets, Compression Mold, Cold Runner System,hot runner system mold...etc
Mold injection machine:	According to product precision to choice the different model 100T,128T,150T,200T,250T,368T,450T, 560T, 700T, 1100T injection machine.
Inspection:	100% inspection by QC, QA before shipping.

Company Profile

"To do the most, to show the best" 
Located in Qingdao, Shandong, with about 20 years development, Hiparter specializes in designing and making plastic injection mold, and reached a level where we can confidently and consistently follow the work of the plastic injection mold process.
Our management system is ISO9001. Our molds are not only manufactured fast and well,  but also at an affordable price. There are rich experienced engineers and workers in factory, our quality assurance system tracks every aspect of the design and building process to guarantee the quality and delivery time of the mold.
We have a unique business philosophy, rich production management experience, excellent technical team, for the development of design, manufacturing, after-sales service to provide a full guarantee.
Committed to mold design and manufacturing, Hiparter is always willing to make friends with every customer.
 

Why Hiparter Is the Plastic Injection Tool Company You Need

· Provide an original factory price
· Adhere to the original product design of injection parts
· Redesigned to offer lower prices
· Supreme level of service and high quality of injection mould
· Equipped with advanced CAD/CAM/CA resources
· Regularly trained the staff and clear product standards
· Consultation service feedback within 24 hours

Design Capacity

Diverse Design Resources

· Equipped with word-class CAD / CAM / CAE resources.
· Proficient in 2D/3D design, entity parting
 

Experienced Technology Engineers

· 60+employees in engineering design center
· 10+employees are engaged in CAE simulation.
· 40+designers are engaged in product design, process design and mold structure design.
· 10+design directors and technical directors have 10+ years of design experience

Variety of Tool Category

With more than 20 years of tool technology experience, Hiparter can develop and build all kinds of injection tool. Such as:
    · Hot runner injection tool          · Double-color tool
    · Gas Assisted tool                     · RHCM Injection tool
    · Insert tool                                   · Overmold
    · Stack tool                                   · Reverse tool
    · IMD tool etc.
Technology Innovation: Our mold innovation concept is always dare to try new mold material, new technology, new processes.

Advanced Equipments

"a workman must firstly sharpen his tools if he want to do his work well" Advanced high precision equipments guarantee the high quality of the molds. We have a full range of mold processing and manufacturing equipment, and almost all the machining process completed in-house. After manufacturing, we can test molds on site directly, and all design and manufacturing engineers are present.

Our Manufacturing Capabilities
 

1. 40+ sets of molds per month
2. Over 2m size for big tool
3. 125T-2500T injection tool machines more than 28 sets
4. 250T for 2K molds, 750T for 3K molds 
5. Slow speed wire cutting machine and middle speed wire cutting machine more than 11 sets.
6. Fully equipped with grinder machine, milling machine, drilling machine, NC machining, wire cutting machine, etc.
7. We can guarantee the quality and lead time.

Main Machining Equipments
Name	Model	Main Parameter(Stroke:XYZ) (mm)	Brand&Made In	Qty.
Five-axis CNC Milling, High Speed	Compact B-2522	Stroke( X/Y/Z):2000/2500/1200mm; Rotating Speed:24000rpm;Dynamic Accuracy:0.005mm ;	KEN,Taiwan	1
Five-sided CNC Milling	H-2622	Stroke( X/Y/Z):2600x2300x1100 ; Accuracy:0.02mm	KAFO,Taiwan	1
CNC Milling, High Speed	H16M	Stroke( X/Y/Z):1600x1300x700mm; Work table size:1900x1300mm; Accuracy:0.01mm	TAKUMI,Taiwan	1
CNC Milling, High Speed	F8	Stroke( X/Y/Z): 1300x800x650mm Work table size:1550x800mm; Positioning Accuracy:0.0015mm	MAKINO,Japan	1
CNC Milling, High Speed	F5	Stroke( X/Y/Z): 900X500X350; Work table size:1000*500;Accuracy:0.005mm	MAKINO,Japan	1
CNC Milling, High Speed	MAKINO V33i	Stroke( X/Y/Z):650*450*350; Rotating speed:20000rev/min; Accuracy:0.002mm	MAKINO,Japan	1
CNC Milling, High Speed	FANUC   A-D14MiB	Stroke( X/Y/Z):500x400x330; Spindle rotate speed:24000rev/min; Work table size:650x400; Accuracy:0.003mm	FANUC,Japan	2
3+2 Axis Deep Hole Drill	DHD-2520	Work table size:2500x2000mm;  Accuracy:0.02mm	TEMY,China	1
Precision EDM (Mirror )	MAKINO   EDGE3i	Stroke( X/Y/Z): 330x250x250mm; Accuracy:0.005/0.003mm;	MAKINO,Japan	1
Precision EDM	AL60GS	Stroke( X/Y/Z):600x420x370mm;  Accuracy: 0.01mm	Sodick,Japan	1
Precision Wire-Cut	VL600Qs	Stroke( X/Y/Z):600x400x270 mm;	Sodick,Japan	1
Precision Wire-Cut	AQ360LXs	Stroke( X/Y/Z):360x250x250 mm;	Sodick,Japan	1
Precision Wire-Cut	V650G	Stroke( X/Y/Z):650x400x350 mm;	EXCETEK,Taiwan	1
Precision grinding machine	KGS-84AHD	Worktable size: 800x400mm; Max left&right movement:920mm Max moving dimension(front to back):450mm;	KENT,Taiwan	1

Our Advantages

There are not only injection molds, but also stamping molds and casting molds. For a product, we can produce over 90% injection parts and stamping parts, and we can develop, manufacture, test molds in our own factory to achieve one-station service.

1. Experienced design engineer:
Ensure the mold structure is reasonable. Guarantee success rate of first test, reduce the mold test times.
2. Advanced equipments: 
Ensure the accuracy of the mold. Guarantee elaborate processing to achieve one-time machining in place.
3. Numerous equipments:
100+ equipments in the factory to ensure the processing schedule. Processed and tested directly in our own factory.
4. Quick reply:
Consultation service feedback within 24 hours.
5. Shift system:
3x8 turns working in the factory to ensure the processing progress, shorten mold time and make the mold delivered quickly.

Export Capability

Our molds have been approved and appraised by our customers. We offer prototype making and free image design for customer analyse.
We also provide good after-sales service and enjoy a good reputation among customers both at home and abroad, including Haier, Hisense, AUCMA, Midea, SANYO, KIA. GM, etc.
The products have been shipped all over the world including destinations in Europe, North America, South America, Japan, Korea, and so on, more than 30 countries.

Packaging & Shipping

Preparation Before Packaging

Painting is one of the necessary steps before we pack the mold, and we love the mold we produce as if it were our own child.
1.Benefits of painting
1) Form a protective layer with high strength, high hardness and high wear resistance, protect the surface of the mold from corrosion and wear.
2) Make the mold meet the aesthetic standard
3) Make you to identify the set of mold faster when using
2. Painting color: Choose the colors according to your requirements, such as black, green, yellow, blue etc.
3. Protect hot runner connector: Avoid collision and extrusion during transportation and using.

Painting	Convenient to identify your mold
Documents	All the details for this die,such as structure drawing, instruction of operation, maintenance manual, inspection report, factory checking list etc.
Vacuum Package	Convenient transportation, good sealing performance
Fastening	More stronger to aviod damage
Plywood Case	Outer packaging, exported standard

FAQ
Q1: Are you a trading company or manufacturer ?
A: We are factory and located in Qingdao City, Shandong Provice, China.

Q2: What information is required for a quote?
A. Please provide us with product 2D or 3D drawing. If you don't have drawings on hand, samples are also available for checking cost.

Q3: Can I have my own design?
A: Yes, we are very capable to do customized design and make for you. Please share with your ideas, we will discuss your needs, purpose and objective thoroughly and work together with you for the whole project.

Q4: Do you inspect the finished products?
A: Yes, each step of production and finished products will be came out inspection.

Q5: How long is your delivery time?
A: The lead time of T0 sample depends on the mould structure, and generally it takes 40-50 days from receipt of final drawings, deposit and mold design approval. Mass production delivery time depends on the order quantity.

Contact Us

Make friends with every customer, provide them with quality products, and create more value for our customers, which is our forever concept.
More accurate quotation, please send us 2D/3D drawings of your products to us.