Located in Qingdao, Hiparter has more than 20 years experience in designing and manufacturing plastic TV injection tooling, and we have a variety of die manufacturing process capabilities. Qingdao is China's home appliance base, with Haier, Hisense, Aucma and other world-famous local home appliance brands. With this advantage, we have produced almost all injection tooling for all home appliances. At the same time, we are also proficient in the development and manufacturing of stamping die for home appliances, even casting tooling. Here you can experience a one-station tooling service to meet your various needs.
Product Name: Plastic Injection Tooling for TV
Product material: ABS
Screen size available: 32/43/50/55/65/75/85/100 Inch
Resolution: HD(1366*768), HD1080(1920*1080), HD720(1280*720)
Core&Cavity Steel: 2738
Analog TV standard: PAL / NTSC / SECAM
Steel hardness: HRC34-38
tooling Standard: DME
Cavity Number: ONE
Injection System: DIRECT GATE. SIDE GATE
Ejector System: STRIPPER PLATE, EJECTOR PIN
Cycle Time: 35 to 60S
tooling lead time: 45DAYS
Quality assurance: ISO9001
| Product Name |
OEM Customized Tooling Manufacturer Long Life Television Plastic Tool TV Parts Plastic Injection Tooling |
| Product Material |
PP/PE/PS/PC/PU/PLA/SILICONE/PMMA/ABS/POM/PA |
| Tooling Material |
P20/718/NAK80/S136/2738/H13/S304 |
| Gate type |
edge gate, J-gate, side gate, sub-gate(cashew gate, subsurface gate, submarine gate, subgate to pin) tunnel gate onto feeder post, pin gate, sprue gate, direct gate, tab gate |
| Quality Assurance |
ISO9001 |
| Tooling Life |
More than 500, 000shots |
| Ejector System |
Ejector pin |
| File Format |
2D/3D |
| Injection Molding Machine |
160-1600T |
| Equipments |
Coordinate Measure Machine, 3D Scanner(GOM German)OMM projector longside hand-tool measure |
| Delivery |
Customer-specified |
| Tooling Manufacturing Factory |
more than 2000 square meters |
| Mould base: |
Standard mould base, LKM, HASCO, DME,etc...... |
| Fast mold design: |
We can be within 1-3 working days after getting customer's drawings. |
| Minimum order: |
Small orders can be accepted. |
| Tooling making service |
OEM/ODM service is available. |
| Tooling packing |
In strong wooden pallets to avoid any damages during long transportation. |
| Mould testing: |
All of the moulds can be well tested before the shipments. Videos testing the moulds are available. |
| Specification |
Depends on clients' requirements |
| Tooling lead time |
About 45 days after getting the mold design confirmation. |
| Application |
Car, Household Appliances, Commodity, Electronic, Home Use, Hardware, Industrial |
| After-Sales Warranty |
to Offer Suplementary for Destroied Parts |
| Color |
Customised |
| Equipments |
High speed CNC, Standard CNC, EDM, Wire Cutting, WEDM, Grinder, Plastic Injection Molding Machine for trial out mold from 50-3000T available. |
| To be discussed |
In-Mold Decoration, Injection Mould, Plastic Tooling, Overmould, 2K Mould, Die-Casting Mould, Stack Tooling, Interchangeable Tooling,Collapsible Core Tooling, Die Sets, Compression Tooling, Cold Runner System,hot runner system mold...etc |
"To do the most, to show the best"
Located in Qingdao, Shandong, with about 20 years development, Hiparter specializes in designing and making plastic injection tooling, and reached a level where we can confidently and consistently follow the work of the plastic injection tooling process.
Our management system is ISO9001. Our tools are not only manufactured fast and well, but also at an affordable price. There are rich experienced engineers and workers in factory, our quality assurance system tracks every aspect of the design and building process to guarantee the quality and delivery time of the tooling.
We have a unique business philosophy, rich production management experience, excellent technical team, for the development of design, manufacturing, after-sales service to provide a full guarantee.
Committed to tooling design and manufacturing, Hiparter is always willing to make friends with every customer.
We adhere to total solution service: product design optimization→ tooling design→ tooling manufacturing →tool debugging→ product inspection→ tooling specification manual sharing→ after-sales support.
Diverse Design Resources
· Equipped with word-class CAD / CAM / CAE resources.
· Proficient in 2D/3D design, entity parting
Experienced Technology Engineers
· 60+employees in engineering design center
· 10+employees are engaged in CAE simulation.
· 40+designers are engaged in product design, process design and tooling structure design.
· 10+design directors and technical directors have 10+ years of design experience
Variety of Tooling Category
With more than 20 years of tooling technology experience, Hiparter can develop and build all kinds of injection tooling. Such as:
· Hot runner injection tooling · Double-color tooling
· Gas Assisted tooling · RHCM Injection tooling
· Insert tooling · Overtool
· Stack tooling · Reverse tooling
· IMD tooling etc.
Technology Innovation: Our tooling innovation concept is always dare to try new tooling material, new technology, new processes.
"a workman must firstly sharpen his tools if he want to do his work well" Advanced high precision equipments guarantee the high quality of the tools. We have a full range of tooling processing and manufacturing equipment, and almost all the machining process completed in-house. After manufacturing, we can test tools on site directly, and all design and manufacturing engineers are present.
Our Manufacturing Capabilities
1. 40+ sets of tools per month
2. Over 2m size for big tooling
3. 125T-2500T injection tooling machines more than 28 sets
4. 250T for 2K tools, 750T for 3K tools
5. Slow speed wire cutting machine and middle speed wire cutting machine more than 11 sets.
6. Fully equipped with grinder machine, milling machine, drilling machine, NC machining, wire cutting machine, etc.
7. We can guarantee the quality and lead time.
| Main Machining Equipments |
| Name |
Model |
Main Parameter(Stroke:XYZ) (mm) |
Brand&Made In |
Qty. |
| Five-axis CNC Milling, High Speed |
Compact
B-2522 |
Stroke( X/Y/Z):2000/2500/1200mm;
Rotating Speed:24000rpm;Dynamic Accuracy:0.005mm ; |
KEN,Taiwan |
1 |
| Five-sided CNC Milling |
H-2622 |
Stroke( X/Y/Z):2600x2300x1100 ; Accuracy:0.02mm |
KAFO,Taiwan |
1 |
| CNC Milling, High Speed |
H16M |
Stroke( X/Y/Z):1600x1300x700mm;
Work table size:1900x1300mm; Accuracy:0.01mm |
TAKUMI,Taiwan |
1 |
| CNC Milling, High Speed |
F8 |
Stroke( X/Y/Z): 1300x800x650mm
Work table size:1550x800mm; Positioning Accuracy:0.0015mm |
MAKINO,Japan |
1 |
| CNC Milling, High Speed |
F5 |
Stroke( X/Y/Z): 900X500X350; Work table size:1000*500;Accuracy:0.005mm |
MAKINO,Japan |
1 |
| CNC Milling, High Speed |
MAKINO V33i |
Stroke( X/Y/Z):650*450*350;
Rotating speed:20000rev/min; Accuracy:0.002mm |
MAKINO,Japan |
1 |
| CNC Milling, High Speed |
FANUC
A-D14MiB |
Stroke( X/Y/Z):500x400x330; Spindle rotate speed:24000rev/min;
Work table size:650x400; Accuracy:0.003mm |
FANUC,Japan |
2 |
| 3+2 Axis Deep Hole Drill |
DHD-2520 |
Work table size:2500x2000mm; Accuracy:0.02mm |
TEMY,China |
1 |
| Precision EDM (Mirror ) |
MAKINO EDGE3i |
Stroke( X/Y/Z): 330x250x250mm; Accuracy:0.005/0.003mm; |
MAKINO,Japan |
1 |
| Precision EDM |
AL60GS |
Stroke( X/Y/Z):600x420x370mm; Accuracy: 0.01mm |
Sodick,Japan |
1 |
| Precision Wire-Cut |
VL600Qs |
Stroke( X/Y/Z):600x400x270 mm; |
Sodick,Japan |
1 |
| Precision Wire-Cut |
AQ360LXs |
Stroke( X/Y/Z):360x250x250 mm; |
Sodick,Japan |
1 |
| Precision Wire-Cut |
V650G |
Stroke( X/Y/Z):650x400x350 mm; |
EXCETEK,Taiwan |
1 |
| Precision grinding machine |
KGS-84AHD |
Worktable size: 800x400mm; Max left&right movement:920mm
Max moving dimension(front to back):450mm; |
KENT,Taiwan |
1 |
There are not only injection tools, but also stamping tools and casting tools. For a product, we can produce over 90% injection parts and stamping parts, and we can develop, manufacture, test tools in our own factory to achieve one-station service.
1. Experienced design engineer:
Ensure the tooling structure is reasonable. Guarantee success rate of first test, reduce the tooling test times.
2. Advanced equipments:
Ensure the accuracy of the tooling. Guarantee elaborate processing to achieve one-time machining in place.
3. Numerous equipments:
100+ equipments in the factory to ensure the processing schedule. Processed and tested directly in our own factory.
4. Quick reply:
Consultation service feedback within 24 hours.
5. Shift system:
3x8 turns working in the factory to ensure the processing progress, shorten tooling time and make the tooling delivered quickly.
6. Open management philosophy:
With innovative thinking, using new technology and new materials applied to the tooling, so that our tooling technology takes place in the front ranks of the world.
Our tools have been approved and appraised by our customers. We offer prototype making and free image design for customer analyse.
We also provide good after-sales service and enjoy a good reputation among customers both at home and abroad, including Haier, Hisense, AUCMA, Midea, SANYO, KIA. GM, etc.
The products have been shipped all over the world including destinations in Europe, North America, South America, Japan, Korea, and so on, more than 30 countries.
Preparation Before Packaging
Painting is one of the necessary steps before we pack the tooling, and we love the tooling we produce as if it were our own child.
1.Benefits of painting
1) Form a protective layer with high strength, high hardness and high wear resistance, protect the surface of the tooling from corrosion and wear.
2) Make the tooling meet the aesthetic standard
3) Make you to identify the set of tooling faster when using
2. Painting color: Choose the colors according to your requirements, such as black, green, yellow, blue etc.
3. Protect hot runner connector: Avoid collision and extrusion during transportation and using.
| Painting |
Convenient to identify your tooling |
| Documents |
All the details for this die,such as structure drawing, instruction of operation, maintenance manual, inspection report, factory checking list etc. |
| Vacuum Package |
Convenient transportation, good sealing performance |
| Fastening |
More stronger to aviod damage |
| Plywood Case |
Outer packaging, exported standard |
With rich experience in exporting, we can choose a reasonable packaging for you to reduce the shipping risk. Of course you can appoint the packaging according to your requirement. We can try our best to satisfy you.
· For Trial Samples Delivery:
Express: DHL, FedEX,UPS, TNT, and so on
· For Tooling Delivery:
Domestic: By road, by air, or others
Overseas: By air, by sea
Time: By air around 2-5 days. By sea around 15-40 days.
FAQ
Q1: Are you a trading company or manufacturer ?
A: We are factory and located in Qingdao City, Shandong Provice, China.
Q2: What information is required for a quote?
A. Please provide us with product 2D or 3D drawing. If you don't have drawings on hand, samples are also available for checking cost.
Q3: Can I have my own design?
A: Yes, we are very capable to do customized design and make for you. Please share with your ideas, we will discuss your needs, purpose and objective thoroughly and work together with you for the whole project.
Q4: Do you inspect the finished products?
A: Yes, each step of production and finished products will be came out inspection.
Q5: How long is your delivery time?
A: The lead time of T0 sample depends on the mould structure, and generally it takes 40-50 days from receipt of final drawings, deposit and tooling design approval. Mass production delivery time depends on the order quantity.
Contact Us
Make friends with every customer, provide them with quality products, and create more value for our customers, which is our forever concept.
More accurate quotation, please send us 2D/3D drawings of your products to us.
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